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Best MAP Packaging Machines Overview
Hualian Map packaging systems, MULTIVAC MAP systems, ULMA MAP solutions, Sealpac MAP equipment, and GEA food MAP machines are some of the best MAP packaging machines for food products, offering strong value, higher throughput, and continuous line packaging. In this article, we’ll explore the features, pros, and application scenarios of these machines.
At the end, you will be able to use the article to compare the features and find the right fit for your production needs.
Machine Material: Made with 304 stainless steel and a food-grade aluminum mold for corrosion resistance and durability.
Versatility: Can fit different needs, including modified atmosphere vacuum packaging, sealed only packaging, vacuum sealed packaging, or skin packaging (optional).
Customizable mold: Replaceable mold with configurable mold shape that can be designed according to the customer’s tray size. Fast replacement so that a single machine can meet the molds of different sizes.
Fit tray sizes: It is suitable for sealing various kinds of PP or PE trays and can automatically finish the process of vacuuming, gas flushing, sealing, film cutting, etc.
Advanced technology: Features an adjustable digital pressure gauge control, a sensor switch at the entrance for alarm, and a touch screen for a fully automated process.
Packaging effect: Gives the product a beautiful packaging effect, which can be used for shelf display. The surface packaging is firm and protective, preventing leaks and friction.
Preserves freshness: It replaces the air in the bag by protective mixture gas which slows down bacterial growth. Thus, it ensures the freshness of food, prevents bacterial growth, and extends the shelf life of food.
Higher efficiency: It ensures continuous packaging for higher efficiency.
It is applicable in the following industries:
Food industry: It is used for fresh meat, fruits, and vegetables.
Seafood industry: It is used for seafood products, including fish, shrimp, shellfish, etc.
Frozen food and pre-prepared food industry: It is used to preserve the quality of cut fruits and vegetables.
Catering industry and supermarkets: It is used for various fresh product trays in supermarkets, fast food trays, student lunch boxes, etc.
Human-machine interface: The MAP tray sealer is controlled by electricity and a gas mechanism, with an OMRON PLC and a NEINVIEW touch screen to realize a human-machine interface. Each control parameter can be set and modified.
304 Stainless Steel: The main parts of the machine are designed with stainless steel and aluminum alloy, which meet food hygiene requirements.
Compact Structure: The structure is compact, which is space-efficient and makes the operating environment convenient.
Adoptable replaceable moulds: Customized moulds are used for customers’ product upgrades. One set machine can be used for tray sealing with multiple sizes. Multi-sized packaging boxes can be changed according to the product package.
Busch pump (optional): For creating a vacuum for diverse products.
Real-time display: Real-time display shows the working state and the fault real-time notice function.
Emergency switch: Features an emergency switch to stop the entire program running to ensure the safety of the machine and personnel.
Fast and efficient: It is easy and reliable to control with a low failure rate, making it fast and efficient.
Good sealing effect: The seal is firm and leak-proof for extended preservation.
Beautiful packaging: It offers good product protection, effective shockproof, anti-friction, and anti-shattering effects.
The MAP tray sealer is used in the international food packaging industry for the packaging of fresh meat, fish, aquatic products, cooked meat products, cured products, sliced sausages, and sushi.
Rotatable dual station: Compared to a single-station machine, the dual station increases production capacity by 35% - 45%.
Matching multiple mould trays: Equipped with different sets of box moulds that can be matched. The machine gives you 5-10 minutes to replace the mould.
Dual vacuum control mode: The vacuum pressure control ensures the vacuum level inside each tray reaches the set value. The release pressure control avoids setting the deflation time too long or too short, as this may either cause waste or abnormal noise.
Excellent cutting blade: Features a high-performance cutting blade for accurate and durable cutting.
Connectionless vacuum displacement system: High vacuum degree with no air tube or air leakage.
Selection of film-delivery method: The fixed-length mode uses a rotary encoder to measure the length of the film to be fed. The color code tracking mode uses a color sensor to sense the position of color marks on the film.
Safe and reliable: Made of 304 food-grade stainless steel, it is corrosion-resistant, durable, and hygienic for food safety purposes.
Automatic film/supply receiving system: It is equipped with an automatic film/supply receiving system to achieve higher efficiency.
Low gas consumption: It only uses the necessary amount of inert gas, which doesn’t affect gas consumption.
Consistent packaging time: The MAP tray sealer has a consistent vacuum replacement time regardless of what type of product is packaged.
It is widely used in the food packaging industry for the packaging of foods such as meat, bread, vegetables, sauce, seafood, etc.
High throughput: Up to 1800-2400 pieces/hour.
Packaging style: It fits different packaging styles, including MAP atmosphere vacuum packaging, vacuum seal, and VSP skin packaging (optional).
Conveyor belt: The conveyor belt is easy to clean.
Customized mould: Moulds can be pulled out directly for easy maintenance. Mould customization, such as mould depth, can be adjusted according to object height. It can be equipped with an output conveyor, flushing, coding, language customization, and soft deflation function.
External pump: You can choose the pump size to suit your needs.
Easy to operate: The operation is easy and more convenient when adopting a packaging line.
Corrosion-resistance: The 304 stainless steel shell and food-grade aluminum mould make it corrosion-resistant and durable.
Keeps food fresh: The gas replacement method saves gas consumption and keeps food fresh for a long time.
It is ideal for packaging fresh meat, veggies, etc.
Multivac T205 Traysealer (MAP or Skin) MAP packaging machine has a user-friendly machine control with USB/Ethernet connections. It also has a robust and highly visible microprocessor control with a membrane keyboard. Furthermore, it has a reliable web advance and rapid format change. It is also integrated with a high-performance vacuum pump and automatic film trim.
The Multivac T205 Traysealer (MAP or Skin) MAP packaging machine is easy to clean and operate. It can pack food of all types easily and attractively. It also has a multi-functional die design for customization.
Multivac MAP systems are used for diced meat, poultry, fish, fruits, and salad.
ULMA MAP solutions have a throughput of up to 12 cycles per minute in cut and seal and up to 11 cycles per minute in MAP. It can make modified atmosphere packaging and vacuum packaging. It has a transport system with rollers. It features a quick change of tools and is easy to operate.
ULMA MAP solutions has a hygienic design and a very compact automatic tray sealing machine for all kids of trays. However, it has a medium production performance.
It is ideal for use to package meat, poultry, and fresh produce.
The Sealpac MAP equipment is available in single and double-lane execution to achieve any required output. It is also constructed with heavy-duty materials to guarantee a long lifespan. It also offers the highest sealing pressure for maximum product security. It has a tooling quick exchange system.
It reduces product exposure and is built with a compact, hygienic design. It offers low maintenance costs and easy operation with a touch-screen monitor.
It is used to package fruits and vegetables, fresh meat, poultry, processed meat, and seafood.
GEA Food MAP machines have a reliable MAP system with multiple gas injection points during the bag filling and closing process.
GEA Food MAP machines improve the shelf life of products with the flexibility to handle a wider range of products. It also reduces the risk of oxidation and can store products at higher ambient temperatures, retaining their flavor during long storage periods.
This MAP machine is widely used to package fruits and vegetables, meat, poultry, potatoes, and powdered products.
Other MAP machines, like the REMA Rotary Semi-Automatic MAP machine is made with aluminum or stainless steel 304 for safety and easy cleaning. It has an accurate vacuum and gas flushing system. It also has a fast exchangeable tray mould (less than 3 minutes) and a touchscreen for easy setting.
Its short cycle time (2 cycles per minute) saves time to load and unload the tray operation. It extends the shelf life of food due to low oxygen residual.
It is used to pack sweets, desserts, dry fruits, cheese, fresh fruits and vegetables, bakery, snacks, meat/seafoods, ready-to-eat foods, sauces, etc.
Here are some of the key factors to consider:
Food product type: The MAP requirements of various foods are different. Understand the type of food product and select a MAP machine that is capable of satisfying its needs.
Production volume: Automatic models are applicable to high throughput, semi-automatic machines are applicable to smaller volumes of production.
Budget and efficiency: Although bearing a budget consideration is one of the main factors, it should be balanced with long-term throughput benefits.
Ease of use and maintenance: Select machines with user-friendly PLC controls and easy mould changes.
Match features to needs: Select MAP machines depending on tray size, cycle speed, and gas mixture regulation.
Begin by defining your product needs and productivity. Packaging 1000+ packs above is ideal for automatic systems.
Match product characteristics to machine characteristics. For example, gas flush control and seal integrity are crucial for meat and fresh produce.
Find good MAP machines characterized by high precision of gas mixing and control of the atmosphere.
Ensure that the machine can accept various packaging materials, such as barrier film or trays.
Evaluate the seal integrity and machine build quality for consistent heat, pressure, and dwell times.
Select equipment with computer resolutions, articulate warranty, and support. Take into account lifecycle costs, e.g., film types, gas supply, and maintenance.
Evaluate automation and integration capability.
Find trusted manufacturers whose products have certifications.
Carry out a product test on the machine to verify the accuracy of the gas mix, seal, and aesthetic appeal. You will also be able to determine the throughput in real-time conditions.
For food businesses seeking a reliable and efficient MAP packaging machine, the Hualian map packaging machine stands out as a top choice, addressing specific production needs. With an advanced solution, it makes operation easy and is built with durable materials for hygiene and durability. Other models like MULTIVAC, ULMA, SEALPAC, and GEA offer good performance at high investment levels.
Use the comparison table and buyer’s guide to select a machine that matches your product type, volume, and budget.
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