Case Study: Higher Efficiency Meat Packaging Solution

Industry: Meat Industry

Country: Russia

Packing Product:

1. Cold meat, bone-in meat 10000g

2. Marinated meat chunks with juice 1500-2000g

Bag Type：PA/PE Bag

Customer Pain Points:

1. Currently available single-specification food thermoforming vacuum packaging machines cannot efficiently process different products with large differences in size or shape, resulting in low production efficiency and waste of film material.

2. Mismatch between static labels and dynamic weights leads to information distortion and compliance risks.

Hualian's Meat Packaging Solutions:

Customized Dual-Mold Machine: Customized mold system (one-out-of-one & one-out-of-two), matching products by changing molds.

Customized Labeling and Check weighing Integrated Machine: Equipping the production line with a labeling and check weighing integrated machine. This printer receives weight information transmitted from the check weigher and prints it on the label.

Customization Options: Includes easy-tear opening, water chiller, discharge conveyor, weighing and labeling machine, and heat transfer coding machine (supports EAN-13 barcodes).

Product Model: HVR-420A(Q)-1 Thermoforming Vacuum Packaging Machine

Traditional meat thermoforming packaging machines are equipped with only one standard mold, packaging only one product at a time. When the production line needs to process multiple specifications and small-sized materials simultaneously, production efficiency is low and film waste is significant. It cannot flexibly respond to the market's demand for multi-batch, small-volume production. We provide customized multi-mold solutions, supporting "one-out-one" or even "one-out-multiple" mold configurations, enabling parallel packaging of small-sized products, improving efficiency by up to 90%. Equipped with a quick mold change system, tool-free mold replacement can be completed within 10 minutes, compatible with multiple mold shapes. One machine can meet the production needs of multiple varieties, significantly improving equipment utilization and production line flexibility.

• Traditional manual packaging: Inefficient and reliant on manpower.

Only [960 packs] can be produced in 8 hours, resulting in low per capita efficiency, high labor intensity, and high labor costs, making it difficult to meet the demands of large-scale production.

• Automated packaging: One-person operation, doubled capacity.

Introducing a fully automated vacuum thermoforming packaging system requires only one person to handle simple tasks such as machine startup, inspection, and consumable replacement. Production capacity can be increased to [2880 packs] in 8 hours, tripling efficiency. This not only frees up manpower and reduces labor intensity but also enables efficient and stable large-scale production.